Upper Carrier Flat Idler

Products Description

Baoke Heavy-Duty Carrying Idler System Powering Bulk Material Handling with Load Mastery

We take the German advanced roller manufacturing technology and process, and the production process of "Direct fitting, locating datum", the roller equipments are characterized by "one point positioning, multi-point maching", from the tube processing, shaft processing to bearing processing all take this method.

The upper flat idler is a support component on the load side of a belt conveyor, mainly used in belt conveyor systems that transport packaged items.

The component consists of mechanical bearings, rollers, and connecting parts, requiring low friction and wear resistance. Parallel rollers made of high polymer materials have high wear resistance, low friction coefficient, strong self-lubrication, anti-static properties, and chemical corrosion resistance.

product-282-184

Roller Flow Chat

Tube Ends Chamfering → Polishing→ Housing Pressing Into Tube → Shaft Feeding Into Tube→Shaft Feeding Into Tube→ Manipulator Welding→ Surface Treatment → Painting → Inner and Outer Seal Pressing Into Housing → Snap Ring Fitting→ Runout and Axial Movement Check→ Passed→ Check→ Packing and Dispatch

Product Details

Parallel idlers are an important mechanical component used in various machinery and equipment. It plays an important role in mechanical transmissions, component production lines, loop propulsion mechanisms, equipment for driving crushed or powdered materials, handling machinery, traction chain equipment, and rotating machinery. Therefore, the research and development and production of parallel rollers are receiving increasing attention in industrial production.

The structure of the parallel idler roller is simple, mainly consisting of a bearing, the roller itself, and some connecting components. However, its performance is complex, as it is used in loaded machinery. According to mechanical standards, there are high requirements for the mechanism and its performance, requiring the roller to have less friction and wear, so that the mechanism can be better utilized and improve operational and maintenance efficiency.

Due to the complex application scenarios of parallel rollers in mechanical component production and machinery, the production process of parallel rollers requires consideration of the application environment factors to ensure that the material's mechanical properties meet the requirements of the mechanism.

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Features

1. The idler tube is made of specialized welded tubing for idlers, with a small radial diameter, good ovality, and uniform wall thickness.

2. The shaft is made of ultra-high precision cold-drawn round steel, which has excellent corrosion resistance and high strength.

3. The bearings are high-precision, low-noise double-sealed bearings specifically designed for coal mines, featuring wear resistance, corrosion resistance, anti-static properties, and dust protection.

4. The bearing housing is made of high-quality cold-rolled steel plate, with uniform wall thickness, high precision, and no burrs.

5. The idler roller seal is a national standard double labyrinth seal, featuring dustproof, waterproof, anti-corrosion, wear-resistant, cold-resistant, and anti-static properties.

Certificate

Based on the requirements of domestic and foreign customers, our company has adopted the highest standards of Japanese JIS standards, German DIN standards, American CEMA standards and Chinese national standards for each index of idlers and rollers as the internal control standards for Baoke products.